Global Rail Construction Limited (GRCL) has been awarded a multi-disciplinary contract on behalf of Atkins for the civil and S&T installation works for a new level crossing at Sunningdale, which falls within Feltham Resignalling Phase 2.

The overall Feltham Resignalling Project covers the renewal of all signalling assets. Its area is covered by seven scheme plans, with delivery broken down into six separate Phases that align approximately to the Signalling Scheme Plan boundaries, Feltham ASC Signallers panels and Wokingham Signal Box.

Within the early advanced scope of Phase 2 is Sunningdale MCB-CCTV, which is subject to a full level crossing renewal and is due to be completed in early November 2021. The scope encompasses life extension works with addition of barrier repositioning and narrowing of carriageway.

GRCL’s awarded summary of works for this level crossing renewal includes the full civil engineering scope and trackside signalling equipment installation works, which will be delivered in-house and covers the following:

• Barrier and Red Man Standing Signal Bases and associated route/cable entries
• Marshalling Box bases and associated route/cable entries
• Earth Mat installation
• Turning Chamber
• Highway Works – Carriageway, Footway & Footpath Works
• RTL bases with NAL sockets and associated route/cable entries
• Installation of route/cable entries
• Existing Barrier Base modifications
• Lighting Control Unit Bases
• Hardstanding Areas
• Removal of existing fencing/gates
• Installation of new fencing/gates
• Sign Bases

GRCL will deliver and constructed these works, where possible, in fenced or Site Warden protected areas. However, there will be requirements for certain areas to be constructed during possessions/line blocks.

This level crossing renewal involves several stakeholders including Atkins, Network Rail, and other contracted parties. GRCL will look to work collaboratively with all concerned and use all reasonable endeavours to coordinate and make necessary allowance for working alongside others to deliver this level crossing renewal in accordance with the overall project programme.

Global Rail Construction Limited (GRCL) are pleased to announce the delivery of our promise to our client Network Rail, with the exciting introduction of a new online digital construction platform for its Feltham Phases 3-4 Advanced Civils Project. Its winning bid was based upon the provision of paperless technology as part of its UK operational drive towards sustainable, carbon neutral contracting.

From a bespoke list of requirements, our partner innDex has taken many of our existing paper-based site processes and procedures from a paper based, manual process and moved them into a real time application, which is now at the fingertips of our whole workforce.

As a rail business, compliance, processes and procedures are at the heart of what GRCL does and crucial to the delivery of our projects to the expected standards of every client. This platform brings together communication and decision making in real time, whereby GRCL will have at their fingertips, the full picture of each and every project delivered and be able to delve into historical projects, to support its continuous improvement drive through lessons learning. Dashboards like the ones shown are ready to help the project monitor and report about its people, health and safety matters and project progress.

Health, safety and wellbeing of our people matters more than ever and the innDex platform will support GRCL, with adherence to project health and safety requirements, allowing the company to address and resolve any issues quickly. It will further enhance GRCL’s site induction process too, reducing induction times by over 75%, with the ability to add videos or slideshows to this process, so that staff can be both briefed and site familiarised prior to even setting foot on site. Other features include real-time submissions of close calls, which can easily be viewed, addressed and closed out by the site team through the live dashboard reports. The innDex platform also supports digital toolbox talks and briefings to ensure that the whole team are up to date with any safety information and are aware of any hazards to watch out for on site.

Furthermore, we are using the application in support of our Covid-19 compliance, through the provision of a digital signing on process with a number of key questions that each member of staff/supply chain partner will need to answer prior to being able to sign into the shift. This goes together with our mandatory policy of testing and taking and recording temperatures for every individual at the start of each shift.

Global Rail Construction Limited’s Managing Director, Marco Lombardelli added:

“This paperless solution supports our UK sustainability objectives and enhances our business operations, to the benefits of both our entire workforce and our clients. By having full visibility of all our employees and supply chain in terms of skills, competence, experience and location, we can plan out and resource our projects in the most sustainable way. We are also able to calculate carbon footprint on our projects and further offset to become carbon neutral, with our business target of all projects to be carbon neutral by 2026.

“innDex have supported GRCL through bringing together processes into a single solution, allowing us to automate and digitalise, in order to improve our efficiency, productivity and health and safety.

“GRCL now have a platform with new, innovative features and functionality and as business are constantly on the lookout for new technology to improve how we operate and how this will benefit the UK rail industry and its passengers.”

Our UK team are delighted to announce their award as Principal Contractor for the design and construction of the Advanced Civil Engineering works for Phases 3 & 4 of the Feltham Resignalling Project – having submitted a most detailed and comprehensive offer to do so.

Global Rail Construction Limited will deliver the full GRIP 5-8 design and construct contract, which covers civil and structural engineering works on Network Rail’s Wessex Route.

Managing Director of Global Rail Construction Limited, Marco Lombardelli, was quick to praise his team:

“This is the culmination of a fantastic team effort. We are delighted to be back at Feltham, supporting our partner Network Rail to deliver first-class design and build solutions that put the passenger first.”

The Feltham Re-signalling project forms part of the Signalling Renewals/National Operating Strategy (NOS) scheme, which is intending to renew the life-expired signalling infrastructure in Feltham and Wokingham areas to the modern equivalent form.  The total scheme covers the renewal of 538 Signalling Equivalent Units (SEUs) and the full geographical work-scope covers in excess of eightly miles of railway lines.

Global Rail Construction Limited is part of the worldwide Global Infrastructure Group and is a leading UK provider of design and build services to clients in the rail and transportation sector. The company is a Principal Contractor for UK mainline and metro railways across a number of disciplines, which include signalling, mechanical, electrical and power (MEP), telecoms, civil and structural engineering, maintenance and renewal – providing fully tested and commissioned services on both Network Rail and Transport for London controlled infrastructure.

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Global Rail Construction Limited (GRCL) are delighted to announce the award of a new rail contract for long-term client Alstom, for GRIP4 ECI survey works on the Cambridge Inner and Outer Re-Signalling & Re-Control Project.

The overall project aim is to improve the reliability and performance of the signalling system in the Cambridge interlocking area. As part of the project, the existing assets are to be surveyed and their continued use validated. Geographically the project covers roughly the track on the approaches to a triangle between Cambridge, Ely and Bury St Edmonds.

In summary, GRCL’s survey works include the following items:

• Surveying, rodding and roping 42No Under Track Crossings & provide condition and capacity report
• Surveying, rodding and roping 33No Under Road Crossings & provide condition and capacity report
• Surveying existing S&T Troughing & providing a condition and capacity report (inc. vegetation management where necessary), where proposed new feeder cables are to be installed – approx. 100km
• Conducting Ground Investigation and providing condition reports at Signal locations, Level Crossings, Station Platforms, PSP and REB sites
• Trial Hole Pits at each new UTX or URX Chamber location
• Conducting Load Monitoring and providing condition reports
• Topographical surveys
• Conducting Ground Penetrating Radar surveys
• Conducting Lighting Lux Level surveys
• Conducting GPR surveys
• Conducting gauging surveys
• Undertaking soakage tests and slit trench surveys

Works will be carefully co-ordinated and delivered during Rules of the Route published possessions/line blockages and isolations with safety critical support, during both midweek and weekend days/nights. Additionally, there are a number of longer, disruptive possessions with isolations to be utilised.

There are many risks associated with working on the rail infrastructure. GRCL’s in-house project management team will be responsible for the delivery of this package of works and will seek to carry out a full assessment of the risks in order to feed into the overall design process.

GRCL’s approach is to think about health and safety in terms of buildability, maintainability and usability at all stages of the design process, so it becomes a natural part of the design. At each stage, GRCL’s delivery team will identify and eliminate hazards. They aim to maintain close communication with key project stakeholders, to support the reduction of the risks that may arise during construction work, which will enable the plan to be kept on track without exception.

Global Rail Construction Limited (GRCL) has been awarded a contract to deliver the Ely to Peterborough Design for both E&P and Civils (GRIP 4) on behalf of our client Atkins Global. The Civils design covers the review of GRIP 3 designs, surveys and Form 001. E&P Design includes surveys, load monitoring and cable calculations, Form A’s for several Level Crossings and power supply schematics.

The Ely to Peterborough scheme is aimed at increasing safety at a number of Level Crossings and increasing the remaining life of the Signalling assets in a number of interlocking areas.

The interlocking areas covered by this project are Downham Market, Kings Dyke, Kings Lynn Junction, Littleport, Magdalen Road, Manea, March East Junction, March South Junction, Stonea and Three Horse Shoes. The Level Crossings to be renewed in this project are Littleport MGH, Magdalen Road MCB, Manea MCB, March East MCB, March South MCB, Whittlesea MGH and Hargham AHB.

Having a multi-disciplinary workforce including design, civil and structural engineering and E&P expertise, along with in-house project management and having previously delivered time-pressurised, highly co-ordinated schemes, allowed Global Rail Construction Limited to provide the necessary solution in order to complete the works to meet the client’s requirements.

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Global Rail Construction Limited has secured a Points Heating remedial contract with BAM on the Thameslink Project. The E&P design and build package of works, forms part of a requirement to upgrade and rectify the railway systems infrastructure to support the capacity improvements recently made in the London Bridge area.

The 26-week programme, includes an 8-week procurement period in order to secure all necessary RCM equipment and parts for the project and covers the following activities:

• Preparatory investigation and surveying including:
  • A detailed review of as-built records
  • Reviewing and assessing of current designs
  • Correlation of the RCM installation

• Design works which covers:
  • Collation of survey data to determine the scope
  • Civils design
  • E&P design

• Installation works:
  • Civil Engineering works
    • Installation of TX Bases
  • Electrical works
    • Cabling, Jointing and termination works
  • PHCC/RCM Remedial works and commissioning
    • Removal and replacement of CT boards
    • Mechanical fixing and installation of new CT’s
    • Installation of new Aerials
    • Installation of new circuitry (MCB’s, CT’s, Terminals, Labels)
    • Installation of DCU 390 PH – Data Loggers
    • Environmental testing (Hot & Cold Probes)
  • Commissioning, configuration checking and final testing

• The provision of as-built information including O&M data

The 6-week design and survey period commenced this month, with the remainder of the contract works being completed by late September 2020. Installation works will be undertaken during a standard 5-day working week and activities will be worked concurrently in order to meet the required project milestones.

Mechanical & electrical services provided by Global Rail Construction are constantly upgraded through training and development and are consistently delivered to the highest specification.

Design and project management of these specialist services are deployed on projects such as sub-station refurbishment and new build, station refurbishment and new build, signalling equipment room fit-outs, station platforms and car park lighting.

As part of the Thameslink Programme, the railway systems for London Bridge was completely remodelled to suit a new layout at London Bridge station and provide substantial capacity improvements to enable proposed current and future operational timetabling, this is referred to as the N421 Project.

The complexity of managing, staging and delivering the railway systems in order to meet the remodelling programme, has necessitated a requirement for the railway systems infrastructure to be surveyed, in order to confirm its suitability and whether further upgrades and rectifications will be required.

To support these works, Global Rail Construction Limited (GRCL) has been awarded a lineside survey contract by long-term customer BAM Nuttall, to undertake the necessary investigation and reporting of 44No Signal Gantries and their associated containment, which includes but is not limited to the following scope:

1. Structural condition surveys in relation to original Form A requirement for painting
2. The condition and positioning of cables on the structures including
   1. The position of cables relative to associated tray work/containment (particularly noting areas where cables have no associated containment)
   2. The type of signal cable (B or C)
   3. An assessment of cable slack (or tension)
   4. Any visible damage to cables
   5. Any serrated edges on tray work/containment that could potentially cause damage to cables
   6. Any structure concerns
   7. Tagging and tracing of cables to ensure end to end point identification
   8. Condition and suitability of the use of cable management to secure cables to containment in contrast to the existing Civils As-Built design

On completion of each survey GRCL will review and discuss the photos and observations with the BAM team at a weekly Technical Interface Meeting and determine one of the following:

1. An agreed scope of residual works (with no further survey requirements) or,
2. The requirement for further detailed ‘tag and trace’ surveys

GRCL will produce final survey reports, documenting the findings, associated agreements and will include any recommended remedial works to be undertaken, whereby GRCL can be instructed to complete the remedial scope.

Project Manager Barry Smith, is leading Global Rail Construction Limited’s in-house team of self-delivery experts, who will be covering all disciplines including Civil & Structural Engineering, Signalling and E&P.

Surveys are already underway and there are a number of Signal Gantries already completed, some remedial works instructed and on-going, with further awaiting instruction shortly.

MD Marco Lombardelli added this:

“Delighted to be awarded this multi-disciplinary package of works from our esteemed client BAM. The full suite of internal expertise will be managed and delivered by our in-house staff, something that we are immensely proud of.”

Global Rail Construction Limited (GRCL), has been awarded a railway civil engineering design and build programme of works on behalf of Atkins Global. Clacton Re-signalling’s principal driver is the asset condition of the interlocking and associated track infrastructure at the throat of Clacton-On-Sea station.

Much of the signalling in the area dates back to 1958 and utilises a lever frame dating from 1891. There is currently a mixture of semaphore and colour-light signals, controlled by a mechanical/electro- mechanical lever frame. There is also a mechanical ground frame at Clacton Station. The existing signalling equipment has been the subject of life extension works in 1996 and 2004.

Many components are obsolete and only available on a repair and return basis. Most of the existing location cases have considerable corrosion. The signalling uses some single-cut circuits which are the subject of ORR concern. Searchlight signals are installed on this line, with known Wrong Side Failure (WSF) modes. P-Style relays in the lower portion of the box have been recognised as susceptible to sliver migration. So these works, will look to minimise maintenance and reduce whole life costs.

GRCL’s civil engineering contract covers the provision of a full site-setup, all necessary management and supervision, materials, plant and delivery to the point of construction. The scope consists of the following elements:

• Vegetation clearance
• Design and Build of 1No Location Staging Platform
• Design and Build of 11No Signal Foundations (mixture of concrete and piled solutions)
• The installation of other ancillary railway civils including location hardstanding’s, RRAP’s, cable routes and a Relocatable Equipment Building foundation base and associated works (Design by Atkins)
• Site Clearance and Waste Recovery throughout construction and upon completion

Managing Director, Marco Lombardelli added:

“This is a fantastic award for the UK team.

“Utilising our railway design and construction capabilities in civil and structural engineering, we look forward to the successful completion of these important works, in order to upgrade the signalling systems in the Clacton-on-Sea area.

“This is another collaboration with our partner Atkins Global, and we look forward to many more.”

We are pleased to announce that Global Rail Construction Limited (GRCL), has been successful with its tender for the Designer Tier 2 Framework Agreement with BAM.

The design team provided a compelling offer, evidencing the following:

• How safe design and specifying has been previously achieved on its projects;
• The organisation’s in-house design and railway engineering capacity;
• How engineering assurance has been applied to previous projects;
• How digital approaches are integrated into its work;

GRCL also provided some initiatives in relation to provisions for diversity and inclusion across the business and some working examples of how inclusivity has made a difference.

The contract will extend throughout Network Rail’s Control Period 6 (CP6), covering BAM’s Southern Multi-Disciplinary (SMD) Framework and GRCL will be providing Design services on a call off basis for a five-year period.

Delighted GRCL Design Manager, Richard Horsted added:

“This is great news and testament to the efforts of the entire team. We have made impressive strides with our design and consultancy development recently, and this latest success is reward for the fruits of our labour.”

Our design and consultancy division constantly adapt to new technology and innovation.

State-of-the-art 3D CAD systems are used to assist with analysis and design, providing significant advantages for clients by lowering project costs and reducing programmes timescales.

Our in-house activities include:

• Civil engineering and structural design
• Mechanical, electrical and power design
• Telecoms design
• CAD drafting and design including 3D modelling
• Independent design reviews

In these extremely challenging times, both Ivan and I would like to share our heartfelt support and solidarity with you and your families. At Global, the health and safety of our worldwide colleagues, customers, partners and the communities in which we serve is our number one priority. We have a legacy of responsible business and we are committed to doing all that we can to keep everyone safe and healthy, every day.

We are extremely proud of and grateful to all our committed teams who deliver every day to ensure business continuity. We have been taking strict precautions to protect them and their families, while maintaining customer service. Many of our rail, telecoms and construction works and of course our 24/7 emergency crews are essential, as we play an important part in maintaining and enhancing critical infrastructure. As a result, we have made extensive contingency plans to secure our supply chain and ongoing business. We are following the advice of all governments and public health authorities, and have proactively implemented a range of precautionary measures, from stringent sanitation and cleaning protocols, to workplace distancing, and a worldwide travel ban, by putting our people first.

Team GIG, thank you for your continued endeavour and trust and please do stay safe.

Best Regards,

Marco and Ivan